PT Mandiriprima Jaya Abadi

PRODUCTION MONITORING SYSTEM

Real Time Monitoring in production line, web based software and cloud storage database as implementation for industry Ver 4.0

We create custom software for visual and user-friendly OEE software that automates the data collection from machines and provides real-time information abaout production performance.

Basic Feature

  • Programmable Working Hours
      • Shift 1
      • Shift 2
      • Shift 3
      • Overtime
  • Cycle Time Setting
      • Cycle Time or Tact Time for each Machine/ Conveyor Line configurable in milisecond, second and minute
  • Configurable
      • Factory
      • Line & Sub Line (up to 8 SIMATIC net node network)
  • Production Output Monitoring
      • Daily Target
      • Realtime Target
      • Actual
      • Difference
      • Efficiency
  • Database Storage
      • Cloud Storage in free Database SQL Server express up to 1GB
Logo MJA

Availability

  • Available time for production
  • Depends on:
      • Working hour
      • Schedule
  • Data from running signal
  • Example of availability loses:
      • Breakdown
      • Waiting / changeover
      • No Supply

Advanced Feature

  • Programmable Additional Task:
      • Product Change Schedule
      • Maintenance Schedule
  • Cycle Time Setting
      • Conveyor Line Number of Post Configuartion
      • Integration with attendance machine systems
  • Configurable
      • Factory (up to 5 Factory)
      • Line & Sub Line (up to 64 SIMATIC net node network)
  • Production Output Monitoring
      • Daily Target
      • Realtime Target
      • Actual Good
      • Actual NG
      • Difference
      • Efficiency
  • Database Storage
      • UNLIMITED Cloud Storage in Database SQL Server
      • Database Integration with other system such as Power Monitoring System, WMS, ERP
      • Integration with OEE System

Performance

  • Machine / line performance (production speed)
  • Depends on:
      • Machine / line speed
  • Data from counter output signal
  • Example of performance loses:
      • Minor stoppage
      • Reduce speed

Quality

  • Quantity of good product output
  • Depends on:
      • Number of quality of product output
  • Data from manual input of reject product
  • Example of quality losses:
      • Scrap / reject
      • Rework

OEE Calculation

  • Availability = Actual production time/Potential production time
  • Performance = Actual output/Theoretical output
  • Quality = Good product/Actual output
  • OEE = Availability * Performance * Quality

Software Feature - Display

  • Dashboard
      • Display OEE for each Machines/Lines production
  • Detail for each Machines/Lines production (by shift)
      • Current status (running/stop)
      • Speed graph (target vs actual)
      • Running and stop graph
      • Output graph (target vs actual)
      • Losses pareto
  • Losses log

Software Features - Configuration

  • Machines/Lines identification
      • Factory Id
      • Plant Id
      • Line Id
      • Subline Id
      • Machine Id
  • Working Hours
      • Shift configuration
      • Break time
      • Overtime

Software Features - Manual Input

  • Operator manual input
      • Losses reason for major stoppage (>10 min). For stoppage more than 10 minutes will be automatically set to Machine Breakdown. Operator can change the reason by manually select the correct reason.

Software Feature - Configuration

  • Schedule
      • Holiday
      • Maintenance
  • Machine characteristic
      • Nominal speed
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