PRODUCTION MONITORING SYSTEM
Real Time Monitoring in production line, web based software and cloud storage database as implementation for industry Ver 4.0
We create custom software for visual and user-friendly OEE software that automates the data collection from machines and provides real-time information abaout production performance.
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Basic Feature
- Programmable Working Hours
- Shift 1
- Shift 2
- Shift 3
- Overtime
- Cycle Time Setting
- Cycle Time or Tact Time for each Machine/ Conveyor Line configurable in milisecond, second and minute
- Configurable
- Factory
- Line & Sub Line (up to 8 SIMATIC net node network)
- Production Output Monitoring
- Daily Target
- Realtime Target
- Actual
- Difference
- Efficiency
- Database Storage
- Cloud Storage in free Database SQL Server express up to 1GB
Availability
- Available time for production
- Depends on:
- Working hour
- Schedule
- Data from running signal
- Example of availability loses:
- Breakdown
- Waiting / changeover
- No Supply
Advanced Feature
- Programmable Additional Task:
- Product Change Schedule
- Maintenance Schedule
- Cycle Time Setting
- Conveyor Line Number of Post Configuartion
- Integration with attendance machine systems
- Configurable
- Factory (up to 5 Factory)
- Line & Sub Line (up to 64 SIMATIC net node network)
- Production Output Monitoring
- Daily Target
- Realtime Target
- Actual Good
- Actual NG
- Difference
- Efficiency
- Database Storage
- UNLIMITED Cloud Storage in Database SQL Server
- Database Integration with other system such as Power Monitoring System, WMS, ERP
- Integration with OEE System
Performance
- Machine / line performance (production speed)
- Depends on:
- Machine / line speed
- Data from counter output signal
- Example of performance loses:
- Minor stoppage
- Reduce speed
Quality
- Quantity of good product output
- Depends on:
- Number of quality of product output
- Data from manual input of reject product
- Example of quality losses:
- Scrap / reject
- Rework
OEE Calculation
- Availability = Actual production time/Potential production time
- Performance = Actual output/Theoretical output
- Quality = Good product/Actual output
- OEE = Availability * Performance * Quality
Software Feature - Display
- Dashboard
- Display OEE for each Machines/Lines production
- Detail for each Machines/Lines production (by shift)
- Current status (running/stop)
- Speed graph (target vs actual)
- Running and stop graph
- Output graph (target vs actual)
- Losses pareto
- Losses log
Software Features - Configuration
- Machines/Lines identification
- Factory Id
- Plant Id
- Line Id
- Subline Id
- Machine Id
- Working Hours
- Shift configuration
- Break time
- Overtime
Software Features - Manual Input
- Operator manual input
- Losses reason for major stoppage (>10 min). For stoppage more than 10 minutes will be automatically set to Machine Breakdown. Operator can change the reason by manually select the correct reason.
Software Feature - Configuration
- Schedule
- Holiday
- Maintenance
- Machine characteristic
- Nominal speed